Answer: Flexible Polyvinyl Chloride (PVC) is a versatile thermoplastic made by modifying rigid PVC through the addition of plasticizers, creating a softer, more pliable material. The production process involves several steps, starting with the creation of vinyl chloride monomer (VCM) and culminating in the compounding of flexible PVC.
First, VCM is produced via the chlorination of ethylene. Ethylene, derived from petroleum or natural gas, is reacted with chlorine at high temperatures (400–500°C) to form ethylene dichloride (EDC). EDC is then cracked at 500°C to produce VCM and hydrochloric acid as a byproduct. The VCM is purified for polymerization.